THERMONOM 2G – The Most Flexible Hot-Runner Controller
With the THERMONOM 2G, we offer you an innovative solution for the precise control of hot runners.
The THERMONOM 2G is available in various models designed specifically for different numbers of channels:
Base model: For applications with 6 or 12 channels | Mid-range models: For 18 or 24, 30 or 36, and 42 or 48 channels | Largest model: 54 or 60 channels
Regardless of the number of channels, you’ll receive a compact and powerful device that guarantees the highest precision and reliability.
Compact, powerful and ready to go right away!
Flexibly scalable, No compromises!
Flexible, modular, and perfectly tailored to your needs
Do you need more than 60 channels? No problem! Thanks to the Coupling Function Multiple THERMONOMES can be connected together to form a single control unit. This allows for up to 192 channels — ideal for large and complex applications.
All versions of the THERMONOM are fully compatible with one another, regardless of size or generation. You can even seamlessly integrate the first-generation THERMONOM with the new THERMONOM 2G
This makes integration into existing systems simple and cost-effective.
Clear & Intuitive Operation
Intuitive controls for effortless operation, without the need for extensive training
Guided Service
The Guided Service uses QR codes on the hot runner controller to provide quick access to a media library of technical videos that explain installation, operation, and maintenance step by step.
Interfaces & Connectivity
The THERMONOM offers a wide range of interfaces for easy integration into your injection molding environment—whether for machine connectivity, integration with other controllers, or external control via LAN, Wi-Fi, CAN, RS232, RS485, or custom I/O signals.
Comprehensive Monitoring and Diagnostic Capabilities
Identify problems early, minimize downtime, maximize uptime
Clear & Intuitive Operation
Intuitive controls for effortless operation, without the need for extensive training
Guided Service
The Guided Service uses QR codes on the hot runner controller to provide quick access to a media library of technical videos that explain installation, operation, and maintenance step by step.
Interfaces & Connectivity
The THERMONOM offers a wide range of interfaces for easy integration into your injection molding environment—whether for machine connectivity, integration with other controllers, or external control via LAN, Wi-Fi, CAN, RS232, RS485, or custom I/O signals.
Comprehensive Monitoring and Diagnostic Capabilities
Identify problems early, minimize downtime, maximize uptime
Easy maintenance in a snap
Thanks to the independently replaceable control electronics modules, maintenance and repair are a breeze.
Simply unplug the old module and plug in the new one—quick and easy.
The 6-channel module is available as a replacement part for easy replacement.
*The triac and fuse are installed directly on the module as individual replacement parts and can be replaced quickly and easily as needed.
Easy maintenance in a snap
Thanks to the independently replaceable control electronics modules, maintenance and repair are a breeze.
Simply unplug the old module and plug in the new one—quick and easy.
The 6-channel module is available as a replacement part for easy replacement.
*The triacand fuse are installed directly on the module as individual replacement parts and can be replaced quickly and easily as needed.
Features of the THERMONOM
SHORT-CIRCUIT PROTECTION & POLARITY REVERSAL PROTECTION (
)
- Detection of Incorrectly Connected Temperature Sensors
- Software Backup
QUICK SETUP
- PID Controller with Automatic Adaptation
- Wizard – Quick Configuration During Tool Changes
- Diagnostic Function for Toolmakers and Set-Up Technicians
FANLESS DESIGN
- Fanless design with convective cooling of the power electronics
- Fans can be retrofitted for high-power applications
EXTREMELY COMPACT DESIGN
- Sturdy housing construction, anodized aluminum
- The footprint is barely larger than an A4 sheet;
the height varies depending on the number of channels
MULTIPLE OPERATING MODES
- Control directly on the device via the built-in touchscreen
- Flexible operation via laptop or tablet
- Seamless control via the injection molding machine (interface connection)
CONFIGURABLE CONNECTOR & PIN ASSIGNMENT
- Flexible adaptation to the number of channels and requirements through configurable connectors and pin assignments
Features of the THERMONOM
SHORT-CIRCUIT PROTECTION & POLARITY REVERSAL PROTECTION (
)
- Detection of Incorrectly Connected Temperature Sensors
- Software Backup
QUICK SETUP
- PID Controller with Automatic Adaptation
- Wizard – Quick Configuration During Tool Changes
- Diagnostic Function for Toolmakers and Set-Up Technicians
FANLESS DESIGN
- Fanless design with convective cooling of the power electronics
- Fans can be retrofitted for high-power applications
EXTREMELY COMPACT DESIGN
- Sturdy housing construction, anodized aluminum
- The footprint is barely larger than an A4 sheet;
the height varies depending on the number of channels
MULTIPLE OPERATING MODES
- Control directly on the device via the built-in touchscreen
- Flexible operation via laptop or tablet
- Seamless control via the injection molding machine (interface connection)
CONFIGURABLE CONNECTOR & PIN ASSIGNMENT
- Flexible adaptation to the number of channels and requirements through configurable connectors and pin assignments
- Allows for simple and precise wiring of the hot runner controller
Intuitive operation at every level
Our hot runner controller stands out for its user-friendly and intuitive operation!
Thanks to the integrated touchscreen, you can control all functions directly on the device with just a few taps. Alternatively, the cloud connection offers you full flexibility: You can access the controller functions anytime, anywhere via a laptop or tablet. In addition, the seamless interface connection enables direct control via the injection molding machine—for maximum efficiency and optimal integration into your production processes.
Experience simple, flexible, and future-proof operation at the highest level!
CHANNEL OVERVIEW
The main view displays all zones along with their corresponding process values. The zone display can be customized with just a few clicks to tailor it to each specific application.
MAIN MENU
All functions related to channel views and control are clearly organized in the navigation menu and easily accessible. Important settings of the hot runner controller can be reliably protected against unintentional changes through a user control.
DATA LOGGER
The data logger makes it easy to analyze the zones by displaying the actual value, setpoint, and control ratio in a customizable graph. Temperature trends can be viewed in real time, zoomed in on, paused, and exported for analysis.
CHANNEL SETTINGS
The channel settings display all current values and statuses, and allow you to configure setpoints, operating modes, warning limits, control parameters, temperature sensors, special functions, current measurements, and error handling.
BAR CHART
The bar chart displays the status and temperatures of the channels using different colors, allowing users to select and control individual channels and visually identify their actual and target temperatures.
MONITOR
The “Pairing” function in “Device Settings” allows you to connect multiple THERMONOM hot runner controllers into a single unit. To get a quick overview of all channels, there are monitor views with 24, 36, 48, 60, or 96 channels.
Customer-focused user interface with free updates
The THERMONOM user interface was developed with many customer suggestions in mind and will continue to be continuously improved and adapted to current requirements in the future. Software updates are generally available free of charge and can be installed either via an existing network connection or using a USB storage device.
Intuitive operation at every level
Our hot runner controller stands out for its user-friendly and intuitive operation!
Thanks to the integrated touchscreen, you can control all functions directly on the device with just a few taps. Alternatively, the cloud connection offers you full flexibility: You can access the controller functions anytime, anywhere via a laptop or tablet. In addition, the seamless interface connection enables direct control via the injection molding machine—for maximum efficiency and optimal integration into your production processes.
Experience simple, flexible, and future-proof operation at the highest level!
CHANNEL OVERVIEW
The main view displays all zones along with their corresponding process values. The zone display can be customized with just a few clicks to tailor it to each specific application.
MAIN MENU
All functions related to channel views and control are clearly organized in the navigation menu and easily accessible. Important settings of the hot runner controller can be reliably protected against unintentional changes through a user control.
DATA LOGGER
The data logger makes it easy to analyze the zones by displaying the actual value, setpoint, and control ratio in a customizable graph. Temperature trends can be viewed in real time, zoomed in on, paused, and exported for analysis.
CHANNEL SETTINGS
The channel settings display all current values and statuses, and allow you to configure setpoints, operating modes, warning limits, control parameters, temperature sensors, special functions, current measurements, and error handling.
BAR CHART
The bar chart displays the status and temperatures of the channels using different colors, allowing users to select and control individual channels and visually identify their actual and target temperatures.
MONITOR
The “Pairing” function in “Device Settings” allows you to connect multiple THERMONOM hot runner controllers into a single unit. To get a quick overview of all channels, there are monitor views with 24, 36, 48, 60, or 96 channels.
Customer-focused user interface with free updates
The THERMONOM user interface was developed with many customer suggestions in mind and will continue to be continuously improved and adapted to current requirements in the future. Software updates are generally available free of charge and can be installed either via an existing network connection or using a USB storage device.
An Overview of All Features
Variety of Plugs
CEE Plug 16 A
CEE Plug 32 A
CEE Plug 63 A
M32 Cable Gland
CEE Plug 16 A
CEE Plug 32 A
CEE Plug 63 A
M32 Cable Gland
Configure your order now and request a personalized quote right away!
With our visual online configurator, you can easily customize your hot runner controller yourself:
Select the number of channels, CEE connector, mold connector, and pin assignment—and add features such as Wi-Fi, RFID, or OPC UA as needed. You’ll see your device in real time, exactly as you need it.
Dimensions, Performance & Details
54 / 60 channels
(W x H x D)
360 x 593 x 307 mm
42 / 48 channels
(W x H x D)
360 x 483 x 307 mm
30 / 36 channels
(W x H x D)
360 x 373 x 307 mm
18 / 24 channels
(W x H x D)
360 x 263 x 307 mm
6 / 12 channels
(W x H x D)
360 x 153 x 307 mm
| FEATURE | VALUE |
|---|---|
| Dimensions | (W x H x D) 360 x 137 x 307 mm |
| Weight | 6.5 kg |
| Heat Sink | Aluminum, black anodized |
| Lower housing shell | Aluminum, black anodized |
| Upper housing shell | Steel, RAL 9016 |
| Arrangement | horizontal, standing |
| Display | 7″ touchscreen, 800 x 480 pixels |
| Internal Storage | 3 GB |
| Number of controllable channels per device | max. 12 |
| Channels for Device Pairing | 192 |
| Types of Temperature Sensors | J and K |
| Control Range | 20–800 °C |
| Display Accuracy | 1 K |
| Number of Inputs | 2 (voltage-free) |
| Number of outputs | 3 (voltage-free) |
| Supply Voltage | 400 V ± 10% (3-phase, N, PE) |
| Mains frequency | 50 Hz |
| Maximum power output | 22 kW |
| Maximum Current Draw | 32 A |
| Maximum current per channel | 16 A |
| Inrush current | < 1 A |
| Protection Class | IP 30 |
| Maximum heat sink temperature | 60 °C |
| Ambient temperature | 40 °C |
| Maximum relative humidity | 90% |
Overview of Our Service and Sales Partners
 |  |  |
|---|---|---|
| ATR Solutions GmbH 5a Allweiden 55606 Kirn Phone: 06752 / 123 396 0 Email: info@atr-solutions.de Website: www.atr-solutions.de | Cintron e.K. Mollsiepen 2 58579 Schalksmühle Phone: 02355 / 50 89 02 Email: info@cintron-tec.de Website: www.cintron-tec.de | HEWACO Injection Molding Technology, LLC 8 Mauermattenstraße 79183 Waldkirch Phone: 07681 / 474 389 0 Email: info@hewaco.de Website: www.hewaco.de |
 |  |  |
|---|---|---|
| Jurke Engineering, LLC 13 Dorfstraße 01471 Radeburg Phone: 035208 / 39 75 20 Email: info@jurke-engineering.de Website: www.jurke-engineering.de | Kunststofftechnik Nadler GmbH & Co. KG 5 Heinrich-Cotta Street 01324 Dresden Phone: 0351 / 265 512 80 Website: www.kunststofftechnik-nadler.de | Stir³ Scholz Technik in Radeberg, sole proprietorship 41a Dresdener Street 01454 Radeberg Phone: 03528 / 229 710 1 Email: holger.scholz@stir3.de Website: www.stir3.de |
 |  |  |
|---|---|---|
| Labotek Deutschland GmbH Nöllenhammerweg 10-16, , D-42349 Wuppertal Phone: 02027 / 47585 0 Email: info@labotek-de.com Website: www.labotek.com/de | MIEBACH Kunststofftechnik e. K. 6 Tiembacherstr. 90556 Cadolzburg Phone: 09103 / 71 44 11 Website: www.miebach-kunststofftechnik.de | HVD – Diesner UG Commercial Agency Sorbische Straße 20, , 02694 Großdubrau Phone: 03594 / 77782 Email: office@hvd-diesner.de Website: www.hvd-diesner.de |
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|---|
| TST-DE Stroke 42 94481 Grafenau Phone: 08552 / 974 77 25 Email: info@tst-de.de Website: www.tst-de.de |
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|---|
| EVOMAX PLASTICS OY Realparkinkatu 4 37570 LEMPÄÄLÄ Phone: +358 44 / 410 014 5 Email: mauri.kautto@evomax.fi Website: www.evomaxplastics.fi |
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| Kern d.o.o. OIC – Hrpelje 41 6240 Kozina Phone: +386 5 616 50 00 Email: info@kern.si Website: www.kern.si |
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| Plastline 42AB Kominiarska Street 51-180 Wrocław Phone: +386 5 616 50 00 Email: info@plastline.com.pl Website: www.plastline.com.pl |
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| Kern d.o.o. OIC – Hrpelje 41 6240 Kozina Phone: +386 5 616 50 00 Email: info@kern.si Website: www.kern.si |
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| KNP s.r.o. 73 Mladoboleslavska 19700 Prague 9 – Kbely Phone: +420 268 006 916 Email: info@knp.cz Website: www.knp.cz |
|
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| Kunststofftechnik Nadler GmbH & Co. KG 5 Heinrich-Cotta Street 01324 Dresden Phone: 0351 / 265 512 80 Website: www.kunststofftechnik-nadler.de |
